Industry 4.0 for Indian manufacturing

Every unit traced.
Every machine seen.
Every shift measured.

Tracium brings two things to your plant: a GS1-compliant Track & Trace platform that follows every unit from manufacturing to the end customer, and a Plant Digitalization suite that shows which machines are ON, why they stopped, and what every shift produced.

  • GS1-compliant UIDs
  • SATHI-ready for seed companies
  • Integrates with your ERP & PLCs
0Cloud platform uptime
0Machine status latency
0GS1 & SATHI compliant
WeeksFrom kick-off to go-live, not months
See it in action

From the shop floor to the boardroom, in one minute

Watch how a machine stop on the floor becomes an alert on a phone, a reason code on the report, and a number on the morning dashboard.

Machine ON/OFFWhy it stoppedPLC integratedUID on every unit
Track & Trace

One UID, followed from the line to the end customer

Print a unique code on every unit, link it to its carton and pallet, and record every hand it passes through. Your ERP stays the system of record; Tracium gives it eyes.

01

UID Serialization

Generate and print GS1-compliant unique IDs at line speed, across multiple plants, with automated distribution to lines and printers.

  • Printer, vision & weighment integration
  • Multi-line, multi-plant UID pools
  • SATHI tag numbers for seed packets
02

Parent-Child Traceability

Unit → carton → pallet → dispatch. One scan of the parent moves everything inside it; one scan of a child shows its whole journey.

  • Aggregation & disaggregation
  • Dispatch, transfer, receipt & returns on handheld scanners
  • Third-party ERP integration
03

End-Customer Verification

The end customer scans the UID with any phone and sees the product, batch, packing date and dealer. You see the scan, the place and the time.

  • No app required
  • Scan analytics by region and dealer
  • Warranty, feedback and loyalty capture

See the full Track & Trace platform

Plant Digitalization

One live picture of the whole plant

Know which machines are ON, why the stopped ones stopped, and what each shift produced. Then replace paper and generate every report automatically. Modules are licensed separately, so start where the pain is biggest.

Centralized Machine Monitoring System

Machine ON/OFF status for every machine in every plant, read directly from the PLC. When a machine stops, the operator tags why on the tablet, and the reason lands on the live board, the supervisor's phone and the shift report.

ON 31IDLE 6STOPPED 2OFF 3
42Machines live
PLCDirect integration
1.2hStops today, by reason

Digital CheckSheets

Start-up, in-process, quality and safety check sheets on tablets. Scheduled, photo-backed, with multi-level approval and a full audit trail.

  • Replaces paper & Excel
  • Multi-level approvals
  • Tolerance alerts

Reporting with Approval Flow

A single report hub that replaces hundreds of plant Excel sheets: production, stoppages, quality and maintenance, scheduled to inboxes.

  • Excel upload & screen entry
  • Scheduled e-mail reports
  • Drill-down dashboards

OEE & Downtime

Availability, performance and quality per machine, line and shift, with stop reasons ranked on a Pareto so you fix the biggest loss first.

Andon & Alerts

Operator call buttons, andon boards and escalation by WhatsApp, SMS or e-mail when a machine stops, a check fails or a target slips.

Maintenance

Preventive maintenance schedules driven by real run-hours from the PLC, breakdown logging, MTBF / MTTR and technician work orders.

See the full Plant Digitalization suite

How it works

Connect. Collect. See. Act.

No rip-and-replace. We plug into the PLCs, printers, scanners and ERP you already run.

Connect

Machine PLCs for ON/OFF status, label printers and barcode scanners for UIDs, and your ERP for masters and transactions.

PLC · OPC-UA · Modbus · REST

Collect

Every status change, stop reason, scan, count and check lands in one secure cloud or on-premise database with full history.

Cloud · On-premise · Hybrid

See

Live wall boards, role-based dashboards for operators, supervisors, plant heads and sales, on any device.

TV · Tablet · Phone · Desktop

Act

Alerts, approvals, scheduled reports and ERP write-backs so the right person moves before the shift is lost.

WhatsApp · SMS · E-mail · ERP
Industries

Built for regulated and high-volume manufacturing

Both suites are industry-agnostic: wherever a product must be traceable and a plant must run at full tilt, Tracium fits. These are the sectors we work in most.

Seeds & Agri-inputsSATHI-integrated seed packaging
Pharma & Life SciencesSerialization mandates
FMCG & FoodFast lines, batch recall
Auto & EngineeringPress, CNC, assembly
Printing & PackagingLabels, cartons, converters
Textiles & ComponentsZips, fasteners, trims

Don't see your industry? Track & Trace and Plant Digitalization work for any discrete or process manufacturer: chemicals, electronics, plastics, cement, textiles, food, engineering. If you make it, pack it or run machines, we can digitalize it.

For seed packaging companies

SATHI-integrated Track & Trace for seeds

SATHI (Seed Authentication, Traceability & Holistic Inventory) is the Government of India's seed traceability portal. Tracium connects your packing lines to it, so every packet carries its SATHI tag and your UID, printed in one pass.

  • Fetch SATHI tag numbers and QR strings for each seed lot automatically
  • Print the SATHI QR and your UID on every packet, verified on the line
  • Reconcile allotted vs printed vs packed tags per lot, with full records for audit
  • Tally and ERP integration for dispatch and dealer sales
See SATHI integration
Integrations

Works with what you already run

Your ERP remains the system of record. Your PLCs keep running the machines. Tracium connects them.

Third-party ERP

Masters in, transactions out. Two-way sync of items, lots, dispatches, receipts and sales.

  • SAP
  • Tally
  • Oracle
  • Microsoft Dynamics
  • Custom REST APIs

Government & standards

Compliance portals and coding standards handled inside the product, not as an afterthought.

  • SATHI (seedtrace.gov.in)
  • GS1 India
  • EPCIS events

Shop floor

Machine status from the PLC; UIDs through the printers and scanners already on your lines.

  • Siemens
  • Mitsubishi
  • Allen-Bradley
  • Delta
  • Omron
  • Domino · Videojet · Zebra printers
Clients

Trusted on the shop floor

Manufacturers who run Tracium every day.

Want to see a reference deployment in your industry? Ask us for a customer introduction.

Why Tracium

Enterprise-grade. Shop-floor practical.

We build products, not one-off projects. Every plant we digitalize gets the same hardened platform, white-labelled with your name, logo and colours.

  • Compliance built inGS1 standards, SATHI for seeds, audit trails and role-based access that satisfy regulators and auditors.
  • Integrates with what you haveSAP, Tally, Oracle and custom ERPs; any PLC for machine status; any printer or scanner for UIDs.
  • Any device, no app installsOperators use tablets, supervisors use phones, management uses TVs and laptops. One responsive web app.
  • Bengaluru HQ, Hyderabad and Gurgaon branchesEngineers who come to the plant for commissioning, training and go-live, and stay reachable after, wherever you are in India.
Shop floor
Machine PLCs
Operator tablets
Printers & scanners
Packing stations
PLC integration · OPC-UA · REST
Tracium platform
UID serialization
Traceability
Machine monitoring
CheckSheets
OEE engine
Alerts
Report hub
Users & roles
Integration layer
Enterprise, government & customers
ERP (SAP, Tally…)
SATHI portal
Distributors & dealers
End-customer scan

See your plant live in 30 minutes

We'll walk you through a working Track & Trace flow and a live machine board, then map it to your lines.

Contact

Let's talk about your plant

Tell us what you make and what keeps you up at night. We'll come back within one working day.

Registered office · BengaluruTracium Technologies Pvt Ltd
9th Floor, F2 Block, Embassy Manyata Business Park,
Nagavara, Venkateshapura, Bangalore North,
Bengaluru – 560045, Karnataka, India
Branch officesHyderabad, Telangana
Gurgaon, Haryana (Delhi NCR)
On-site teams across South and North India
HoursMonday – Saturday, 9:30 – 18:30 IST
Plant support available on request

Book a demo

Pick what you'd like to see and we'll prepare a demo on your products and machines.

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